Official Agenda
43rd WORKSHOP ON
ROLLING - ProcessEs &
ROLLED AND COATED ProduCts
October, 17-20, 2006
LOCATION:
Estação Embratel Convention Center
Rua Sete de Setembro, 2775 – 7th Floor - Portinari
80230-010 - Curitiba - PR
Phone: (55 41) 2101-9990
Fax: (55 41) 2101-9977
www.estacaoconvention.com.br
GENERAL INFORMATION
Phone: (55 11) 5536.4333 - Fax: (55 11) 5044.4273
Extension 118: Rosangela Ziliotte
rosangela@abmbrasil.com.br
Extension 175: Marli Gutierrez
marli@abmbrasil.com.br
INFORMATION ABOUT ENROLLMENT AND
TECHNICAL SESSIONS
Phone: (55 11) 5536.4333 - Fax: (55 11) 5044.4273
Extension 124: Margareth Nunes
margareth.nunes@abmbrasil.com.br
WELCOME
t is a great pleasure for the organizing committee of the 43rd Workshop on Rolling to receive the attendants for this event in the city of Curitiba.
The Workshop on Rolling offers, once more, a diversified agenda, including an "in company" course, invited lectures, technical visit to CSN, innovative subjects, in addition to the disclosure of best practices in the metal-mechanical industry and research centers in the rolling, mechanical forming, coated products and related processes.
The 2006 edition also includes important international works, contributions and experiences from South America, North America and Europe.
We are confident this will be a remarkable edition, which will exceed expectations and will contribute for the technological evolution and to establish new and enhanced professional and personal relations.
We wish you a pleasant and useful event to all the visitors and expect to meet their expectations.
Cordial hug,
Adriano Scheid
Event Coordinator
CURITIBA
Curitiba is one of the best cities in Latin America for the conduction of events, a condition evidenced by its excellent hotel infrastructure, diversified gastronomy, wide spaces for conferences and conventions, high-quality receptive facilities and services, providing cutting-edge technology and infrastructure for medium- and large-size events.
The top attraction in Curitiba is quality of life. For many years, the city administration has been massively investing in environmental preservation, urban planning and public transportation, with the citizens as the major focus of all the actions.
Green areas, formerly threatened to extinction, have been transformed in exuberant parks and woods, proving that, with responsibility both from the population and the government, it is possible to integrate harmoniously nature and urban spaces.
Samples of this environmental consciousness, such as Bosque do Papa (Pope’s Woods), Bosque Alemão (German Woods), Barigüi Park and Botanical Garden, among many others, multiply by the city. Visit them during your stay in Curitiba.
Our postcards show the ethnical and cultural richness and diversity of this city, which is proud in preserving the heritage from its antecessors in spaces integrated to the history, traditions and architecture brought by Italians, Germans, Polishes, Ukrainians, Japanese, Arabs, and many other people that contributed for the construction of the capital of the State of Paraná.
Welcome to Curitiba, in this 43rd ABM Workshop on Rolling and enjoy the beautiful and enchanting attractions provided by the city and its people.
Beto Richa
Mayor of Curitiba
ORGANIZATION COMMITTEE
Adriano Scheid - CSN
Luis Fernando Maffeis Martins - MANGELS
Adilson Tenório da Silva - GENERAL MOTORS
Antenor Ferreira Filho - BRASMETAL WAELZHOLZ
Carlos Morone - AÇOS VILLARES
Cláudio Minnicelli - TIRRENO
Edson de Figueiredo - MVA ENGENHARIA E CONSULTORIA
Eduardo Côrtes de Castro - CSN
Fernando Shigeharu Kamino - DAIDO QUÍMICA
Flávio Dialetachi - METALSERV
Francisco Coutinho Dornelas - CST-ARCELOR BRASIL
Fulvio Siciliano - CBMM
Geovane Martins Castro - ACESITA-Associated to Arcelor
Geraldo Iran S. L. Cardoso - CST- ARCELOR BRASIL
Gileno Antônio de Oliveira - USIMINAS
Hélio Rodrigues - ABM
Jorge Orlando Mahtuk - JOM / HOUGHTON
José Carlos Gilson Parish - ABM
José Herbert Dolabela da Silveira - COSIPA
Julio César Enge Raele - BARDELLA-TIMKEN
Luis Fernando Maffeis Martins - MANGELS
Luiz Alberto Pessoa Ayres - BELGO-ARCELOR BRASIL
Luiz Fernando Soares Marucco - AKERS BRAZIL
Manoel Marcos G. Lopes - ARMCO
Ricardo do Carmo Fernandes - CBA
Roberto Teixeira Renó - QUAKER CHEMICAL
Roberto Vieira Proença - TIRRENO
Ronald Lesley Plaut - EPUSP
Ruy José Alvarenga - DANIELI
Sérgio dos Santos Rocha - VEGA DO SUL-ARCELOR BRASIL
Sérgio Fontes - ARMCO
Special thanks to Paulo Cézar Loures, CSN, Volta Redonda, by the support for the event realization.
PUBLISHING COMMITEE
Confirmed up to 27/08/06
Adilson Tenório da Silva
Adriano Scheid
Anderson Peter Morelato
Carlos Morone
Edson de Figueiredo
Francisco Coutinho Dornelas
Geovane Martins Castro
Geraldo Iran S. L. Cardoso
Gileno Antonio de Oliveira
Hélio Rodrigues
Jorge Orlando Mahtuk
José Carlos Gilson Parish
José Herbert Dolabela da Silveira
Júlio César Enge Raele
Luis Fernando Maffeis Martins
Luiz Fernando Soares Marucco
Manoel Marcos G. Lopes
Paulo Cézar Loures
Ricardo do Carmo Fernandes
Roberto Teixeira Renó
Ronald Lesley Plaut
Sérgio dos Santos Rocha
SOCIAL AGENDA
Sponsorship: MORGAN
10.17.06 - 10:20 to 10:50 AM and 03:30 to 04:00 PM
10.18.06 - 10:00 to 10:30 AM and 03:15 to 03:45 PM
10.19.06 - 10:30 to 11:00 AM and 04:00 to 04:30 PM
Sponsorship: AÇOS VILLARES
10.17.2006 (Tuesday) - 06:30 PM
Location: Estação Embratel Convention Center
Event’s Exhibition area – 7th Floor - Portinari
Rua Sete de Setembro, 2775
Sponsorship: VOEST ALPINE
10.18.2006 (Wednesday) - 08:30 PM
Location: Restaurante Maggiore
Address: Centro Gastronômico - Ala A - Barigui Park - Curitiba
Phone: (41) 3335-3533
Opening Ceremony
PARANÁ room
10.17.06 (Tuesday)
Composition of the chairperson commission
Execution of the National Brazilian Anthem
Initial appreciations and communications
Welcome speech by Mr. Paulo Musetti, President at ABM
Opening of works by Adriano Scheid, Event Coordinator
Speech by Mr. Enéas Garcia Diniz, Executive Production Director at CSN, Workshop’s sponsor company.
Coffee break sponsored by MORGAN
Invited Lecture
"The world market for coated flat steels"
Marcio Frazão Guimarães Lins, Advisor of the Production Directorate at CSN
Tribute to Luis Fernando Maffeis Martins, awarded with the COSIPA Award during the 61st ABM Annual Conference.
Technical work: Development of Re-rolled Steel to Manufacture Stators for High-Efficiency Alternators, presented in the 42nd Workshop on Rolling, 2005.
Minstrel Moacir Reis, simply poet
“The important thing is to understand”
Prose text supposedly written by William Shakespeare.
End of the opening ceremony
Lunch offered by ABM
INVITED LECTURES
17.10.06 - 10:50 AM – PARANÁ ROOM
subject: the world market
for coated flat steels
Marcio Frazão Guimarães Lins
Metallurgical Engineer, graduated by PUC Rio de Janeiro in 1976, specialized in Strategic Management by UFF in 1997.
Works at CSN since 1976, by performing functions in the production, quality, new businesses and engineering areas.
Managed the deployment of the re-rolling and steel-coating unit at CSN-Paraná, from 2000 to 2005.
He is Professor at the Escola de Metalurgia Industrial, Universidade Federal Fluminense, in Volta Redonda.
Toady, Marcio is Advisor of the Production Directorate at CSN, in charge of strategic projects, cost and operational performance appraisal of the production units.
18.10.06 - 01:30 PM - PARANÁ ROOM
SUBJECT: THE BUSINESS IS BEING
HUMAN – human EXCELLENCE
AND QUALITY of LIFE
Roberto Crema
Psychologist and anthropologist, didactic transactional analyst, creator of the transactional synthesis focus, consultant in Holistic trans-disciplinary approach and Human Being ecology, national coordinator of the International College of Therapists, Vice-Dean of the Rede Unipaz, with near thirty units in Brazil and abroad, international lecturer. Author of several books, including Liderança em Tempo de Transformação (Leadership in Transformation Times); Introdução à Visão Holística (Introduction to the Holistic Vision); Análise Transacional Centrada na Pessoa (Person-Centered Transactional Analysis); Saúde e Plenitude (Health and Plenitude); Antigos e Novos Terapeutas (Old and New Therapists); Rumo à Nova Transdisciplinaridade - Sistemas Abertos do Conhecimento (Towards the New Trans-disciplinarity – Open Knowledge Systems) (with Ubiratan D’Ambrosio and Pierre Weil); O Espírito na Saúde (The Spirit in Health) (with Leonardo Boff, Pierre Weil and Jean-Yves Leloup; Normose - a patologia da normalidade (Normosis – the pathology of normality) (with Jean-Yves Leloup and Pierre Weil); Transcomunicação - o fenômeno magenta (Trans-communication the magenta phenomenon) (with several authors).
TECHNICAL SESSIONS
10.17.06
TUESDAY
PARANÁ ROOM
TECHNICAL SESSION: ROLLS
Directive Board
President: Luiz Fernando Soares Marucco - AKERS
Debate Moderator: Flávio Dialetachi - METALSERV
01:30 PM
Cast iron roll performance analysis for the last hot stripe rolling mill (LTQ) roll stands at CSN - Sebastião José Furtado de Azevedo and Gilmar Procópio Ramos (CSN), Felipe Gustavo Bernardes, José Américo de Camargo and Giordanno Coscelli Rocco (AÇOS VILLARES)
02:00 PM
Reduction of the work roll consumption in the cold strip rolling mill at da Vega do Sul - Magleife Eden Guasti Rampinelli, Celso Ney Nogueira, Luciano Colzani, José Luiz Amorim, Sérgio dos Santos Rocha and Saimon do Nascimento (VEGA DO SUL-ARCELOR BRASIL), Ricardo Livio de Oliveira Ferreira, Adriano da Silva Coelho, Rochel Alan Gonçalves Lessa and Renato Rocha (CRC)
02:30 PM
Application of 3% Cr backup with high hardness in cold strip rolling mills -Carlos Henrique da Silva (BRASIMET), Julio Cesar Linhares (CSN), Carlos Morone and Sidnei Berghi (AÇOS VILLARES)
03:00 PM
Contact fatigue tests in backup roll materials
Cláudio Eduardo Rocha dos Santos (AÇOS VILLARES), Julio Cesar Klein das Neves (UNIV. TEC. FEDERAL DO PARANÁ), Felipe Carneiro Silva (FATEC/EPUSP) and Amilton Sinatora (EPUSP)
03:30 PM
Coffee break: sponsored by MORGAN
04:00 PM
Using alternative technology for reducing the replacement terms of roller bearings for rolling mill rolls - João Carlos dos Santos, Sebastião José Furtado de Azevedo, Carlos Renato Gomes, Fausto Kunioshi, Marcello Fernandes Groke and Danilo Guelli Gonçalves de Oliveira (CSN)
04:30 PM
Experience of BT-Bardella Timken in the development of materials and processes for coating rollers and rolls applied in rolling mills
Vicente Pinto Neto, George Rocha Ghrayeb and Júlio César Enge Raele (BARDELLA TIMKEN)
05:00 PM
Optimizing the backup roll change times in the hot strip rolling mill at Arcelor Brasil CST - Cláudio Ruffo Novais, Sergio de Oliveira Lima Júnior, Robson Ferreira Vargas, Uarlem José de Faria Oliveira, Bruno Câmara Vieira and Thiago Firmino Pereira (CST-ARCELOR BRASIL)
05:30 PM
Benchmark – a talent-aggregating factor
Heliomar Azevêdo Brasileiro, Antonio Geraldo dos Santos, Helder José Andrade, Osmair Bombo, Robson Gonçalves Caldeira and Valentim de Almeida (BELGO-ARCELOR BRASIL)
06:00 PM
Using hard metal in cage 8 of the intermediate rolling mill at Belgo Juiz de Fora - Arcelor Brasil - Heliomar Azevêdo Brasileiro, Wallace Franco de Oliveira and Heinz Damm (BELGO- ARCELOR BRASIL)
CURITIBA ROOM
TECHNICAL SESSION: HOT ROLLING
Directive Board
President: Jorge Orlando Mahtuk - JOM / HOUGHTON
Debate Moderator: José Carlos Gilson Parish - ABM
01:30 PM
Implementation of online heat balances in the reheating furnaces of the hot stripe line at Usiminas - Antonio Adel dos Santos, Marcos Henrique Teixeira and Geraldo Arruda Maia (USIMINAS)
02:00 PM
Corrector of telescopicity: technological innovation in the LTQ at
CST- ARCELOR BRASIL - Sergio de Oliveira Lima Júnior, James William Laranja Ribeiro, João Augusto Guilherme de Barros, Ricardo de Araújo França, Michel de Fraipont and Luiz Roberto Zorzanelli (CST-ARCELOR BRASIL)
02:30 PM
Developing new slip hot-rolled steels at Cosipa: COS AR COR 300 and 350 -Marcos Roberto S. da Silva, José Herbert Dolabela da Silveira, Antonio Augusto Gorni, José Ricardo Peçanha Guia, Nelson Capiotto, Heli Lacerda Gomes and Cleyton de Campos Filho (COSIPA)
03:00 PM
Analysis of the thermal convection problem within reheating furnaces
Luciano Lellis Miranda and Benjamin Fullin Júnior (ACESITA-AssociaTED
to ARCELOR), Márcio Ziviani (UFMG)
03:30 PM
Coffee break: sponsored by MORGAN
04:00 PM
Effect from the AI content on the micro-structural and mechanical properties of a multi-constituted steel - Ivan de Castro, Fernando de Souza Costa and Túlio Magno Füzessy de Melo (USIMINAS)
04:30 PM
The ultra-fine grain size effect on the mechanical behavior of the Nb-Ti steel. obtained by warm rolling and inter- and sub-critical annealing -
Hezio Rosa da Silva (Petrobrás/UFMG), Luciana Helena Reis Braga, Paulo César Matos Rodrigues and Dagoberto Brandão Santos (UFMG)
05:00 PM
Stability improvement in the hot rolling process in the finishing train at CSN (LTQ2), by optimizing the furnace charging rules - Nilber Bhering Cordeiro, Carlo Rodrigo da Silveira, Sabrina Hoçoya Monteiro, Valnei Carneiro Salles and Ney Nogueira de Oliveira (CSN)
05:30 PM
Integration of the hot rolling and pickling supervision systems as process management and control tools at CSN - Marcelo Vilela Moreira, Rogério Ferreira Ribeiro, Carlo Rodrigo Silveira Pereira and Aquiles Afonso da Silveira (CSN)
06:00 PM
Effects from the thermomechanical parameters on the occurrence of dynamic grain refining mechanisms in C-Mn and C-Mn-Nb steels
Jetson Lemos Ferreira and Túlio Magno Füzessy de Melo (USIMINAS),
Paulo Rangel Rios (UFF)
ARAUCÁRIA ROOM
TECHNICAL SESSION: COLD ROLLING
Directive Board
President: Antenor Ferreira Filho - BRASMETAL WAELZHOLZ
Debate Moderator: Hélio Rodrigues - ABM
02:00 PM
55% Al-Zn coated sheet steel (galvalume) - one of the fastest growing steel products - W. Dieter Bender (BIEC), Adriano Scheid (CSN)
02:30 PM
Utilization of sodium sulfate as supporting electrolyte in the electrogalvanization process at Usiminas.
Carlaine Fonseca de Souza, Gileno Antonio de Oliveira and Luiz Carlos de Paiva (USIMINAS)
03:00 PM
Deployment of automatic surface inspection system for SIAS/VAIi coated products at Vega do Sul-Arcelor Brasil - Fabricio Brandão Pereira de Souza, Luciano José dos Reis, Luiz Fernando Sebastião (VEGA DO SUL-ARCELOR BRASIL)
03:30 PM Coffee break: sponsored by MORGAN
04:00 PM
Tin plate drawability characterization
Jefferson Fonseca Vieira and Ronald Lesley Plaut (EPUSP), Paulo Roberto Campissi de Souza and Carlos Agenor Onofre Cabral (CSN)
04:30 PM
Monitoring and control system for the industrial micro-climate in the oxidation prevention - Celso Ney Nogueira, Giovani Ataide Martins, Marcello de Macedo Torturela, Marcelo Faria and Marcos Pimentel (VEGA DO SUL-ARCELOR BRASIL), Nilzo Agripino de Lucena (ORMEC)
05:00 PM Mathematical models throw light on galvanizing lines
Diego Migliorino and Gabriel Cervellini (SIDERAR),
Javier I. Etcheverry (FUDETEC)
05:30 PM
Characterization and mechanical behavior of the multi-constituted C-Mn steel after cold rolling - Élida Gonçalves das Neves, Ana Carolina Pontes, Alexsandro Candeia, Paulo César de Matos Rodrigues, Ronaldo Barbosa and Dagoberto Brandão Santos (UFMG)
06:00 PM
Development of cold process for full-hard reel re-rolling as a supply alternative at CSN-LLC (USA) - Eduardo Sidney Dias, Fernando Celso Kaminski, Luiz Cláudio da Silva, Luiz Roberto Amorim Pereira and Nilton José Linhares (CSN)
TECHNICAL SESSIONS
10.18.06
WEDNESDAY
PARANÁ ROOM
TECHNICAL SESSION: ROLLS – INTERNATIONAL SESSION
Directive Board
President: Edson de Figueiredo - MVA ENGENHARIA E CONSULTORIA
Debate Moderator: Gustavo Castro Nunes - AKERS
08:30 AM
Recent improvements in roll notching and marking technologies
Fabio Martecchini, Luca Franzolini and Paulo Masiero (ATOMAT)
09:00 AM
Improvement of performance - reduction of operating costs for back up roll grinding in chocks - Michael Utsch, Peter Vinke and Igor Oberding (WALDRICH)
09:30 AM
Back up roll neck sealing - back to the future
Flávio Turíbio, Thomas E. Simmons, Geoffrey D. Careless and John Watson (Danieli)
10:00 AM Coffee break: sponsored by MORGAN
10:30 AM
Comparison of morgoil® KLX® bearings and roller bearings to a tandem cold mill - Gabriel F. Royo, Peter N. Osgood and Thomas C. Wojtkowski (MORGAN)
11:00 AM
Improvement in HSS rolls for early stands of hot strip mills
Roger Ernst and Jean-Pierre Breyer (MARICHAL KETIN), Jérôme Tchuindjang Tchoufang and Jacqueline Lecomte-Beckers (UNIVERSITY OF LIEGE)
11:30 AM
Considerations about properties and behavior of Hss in hot rolling Alberto Tremea and Angelo Biggi (INNSE CILINDRI SRL) , Denis Cescato (UNIVERSITY OF TRENTO)
Noon lunch
01:30 PM Invited lecture:
Roberto Crema - "The business is Being Human – Human Excellence and Quality of Life”
02:30 PM Technical Report: SKF
02:45 PM Technical Report: JOSUA CORTS
03:00 PM Technical Report: SAINT GOBAIN
03:15 PM Coffee break: Sponsored by MORGAN
TECHNICAL SESSION: EQUIPMENT – INTERNATIONAL SESSION
Directive Board
President: Flávio Dialetachi - METALSERV
Debate Moderator: Carlos Morone - AÇOS VILLARES
03:45 PM
R® billet welding and “SPO” systems: combined application for endless rolling of spooled bar in coils - Ruy Alvarenga, G. Nigris and G. Salvador (DANIELI)
04:15 PM
file sizing process (PSP) for high-quality medium/heavy sections and rails
Ruy Alvarenga, G. Nigris and R. Spessot (DANIELI)
04:45 PM
mens Vai´s portfolio of technologies for close tolerance rolling of long products - Luigi Giacomini (VAI POMINI)
05:15 PM
Economical production on wire rod and bar mills
Hubert Mueller (SMS MEER)
05:45 PM
Advanced systems solution for maintainability and productivity
A. Grilli (DANIELI)
06:15 PM
Roller Guides for high-speed finishing blocks. A world of continuos innovations - Flávio Turíbio, Andrea Zanon, Alberto Cuccagna, Roberto Boschin and Mauro Odorico (DANIELI)
CURITIBA ROOM
TECHNICAL SESSION: HOT ROLLING
Directive Board
President: Fulvio Siciliano - CBMM
Debate Moderator: Fernando Shigeharu Kamino - DAIDO QUÍMICA
08:00 AM
Characterization of scale-type surface defects on drawn bars
Leoneros Acosta Barbosa and Afonso Reguly (UFRGS), Geraldo André Fagundes and Leila Teichmann (GERDAU)
08:30 AM
Effect from the Nb and Ti addition on the dynamic and static softening of a
multi-phase steel hot-deformed by twisting
Túlio Magno Füzessy de Melo (USIMINAS)
09:00 AM
Quality control system for hot reels at CST-Arcelor Brasil
Luiz Renato de Araújo Amorim, Carlos André de Almedia Pinto,
José Augusto da Silva Alves, Marco Antônio Barbosa Sena,
Wellington Bermudes Merelles, Fernando José Martinelli
and Lazaro Avelar Portela (CST-ARCELOR BRASIL),
Geraldo Martins de Andrade Filho (G&A CONSULTORIA)
09:30 - AM
Optimization of the controlled rolling process for thick plates by
redistributing the deformation in the preforming and finishing phases
Antonio Augusto Gorni, José Herbert Dolabela da Silveira, Jackson Soares de Souza Reis and Marco Antonio Nogueira Alves (COSIPA)
10:00 Coffee break: sponsored by MORGAN
10:30 - AM
Study on the hot oxidation kinetics in ABNT 430 ferritic stainless steel
Geovane Martins Castro and Edson Hugo Rossi (ACESITA-AssociaTEd
TO ARCELOR), Luiz Fernando Andrade de Castro,
Dagoberto Brandão Santos and Vicente Tadeu Lopes Buono (UFMG)
11:00 - AM
Systematic quality audit on hot reel packages, a 36-month experience
at CST - Luciano Torres Sequeira and Robson Cruz Pimentel
(CST-ARCELOR BRASIL), Nilton Luiz Simas and Clemente Pavia (SIGNODE), Fernando Rodrigues Coutinho (TRACOMAL)
11:30 - AM
The influence of the sampling process for the reliability assurance in the rating of industrial solid waste - Terezinha de Lurdes Loss, Kenya Martins Gois de Carvalho Oliveira, Pedro Sérgio Bicudo Filho, Carlos Alberto de Assis and José Aparecido de Lima (CST-ARCELOR BRASIL)
Noon Lunch
01:30 PM Invited lecture:
Roberto Crema - "The business is Being Human – Human Excellence and Quality of Life”
02:30 PM Technical Report: SKF
02:45 PM Technical Report: JOSUA CORTS
03:00 PM Technical Report: SAINT GOBAIN
03:15 PM Coffee break: Sponsored by MORGAN
Directive Board
President: Geraldo Iran S. L. Cardoso - CST-ARCELOR BRASIL
Debate Moderator: Geovane Martins Castro - ACESITA-Associada à ARCELOR
03:45 PM
Analysis of the stripe stress variation between the last roll stands and in GAP, and effects on the steel properties and thickness by mathematical modeling
Marcelo Lucas P. Machado (CEFET-ES), José Denti Filho (UFES), José Fagundes Jr. (CST-ARCELOR BRASIL)
04:15 PM
Control de perfil y planitud en el laminador de chapas en caliente de Siderar (Shape and flatness control for hot plates at Siderar)
Andrés Vigliocco and Carlos Biasoli (SIDERAR)
04:45 PM
Simulation of the first finishing hot rolling passes of an IF steel, using compression and twist tests
Kleiner Marques Marra, Túlio Magno Füzessy de Melo and Antônio Adel dos Santos (USIMINAS)
05:15 PM
Optimizing the mechanical properties of COS LNE600 quality at Cosipa
Francisco Acacio Perez, Marcos Roberto Soares da Silva, Ricardo Augusto Carvalho da Silva, Sérgio Funayama de Castro and Antonio Carlos Nogueira (COSIPA)
05:45 PM
Auditing a hydromechanical descaling in a hot strip rolling mill as the effective method to improve product quality
Jürgen W. Frick and Alfonso Stein (LECHLER)
ARAUCÁRIA ROOM
TECHNICAL SESSION: COLD ROLLING
Directive Board
President: Roberto Teixeira Renó - QUAKER CHEMICAL
Debate Moderator: Sérgio dos Santos Rocha - VEGA DO SUL-ARCELOR BRASIL
08:30 AM
Galvalume® production by mixing non-premixed ingots directly into the main pot - Nicodemos Henrique da Silva Coni, Wellington de Faria Machado, Adriano Scheid, Leandro Cardoso Padilha and Carlos Frederico Rangel Xavier (CSN)
09:00 AM
Chrome-free painting systems applied by coilcoating
José Carlos Evangelista Misurelli Jr., Luciano da Silva Ferreira, Luiz Gustavo de Freitas and Schirlei Cristina Androczevecz Silva (CSN)
09:30 AM
Methodology for estimating the AL weathering resistance of pre-painted materials - Sonia Bruno and Mónica Zapponi (CINI TENARIS), Héctor Andrés Lazzarino and Juan Pablo Pedraza (TERNIUM SIDERAR)
10:00 AM Coffee break: sponsored by MORGAN
10:30 AM
Improving the metallic efficacy of descaling at Usiminas by processing materials without edge trimming - José Geraldo de Sousa, Gustavo Nascimento Batista and Erwin Rômel de Araújo Resende e Souza (USIMINAS)
11:00 AM
Improving the thermal stability of the cooling system emulsion of the cold stripe rolling mill # 3 at CSN - Gerson Alves Inácio, Gustavo Ramos Monsores, Sérgio Domingos Marinho Júnior (CSN)
11:30 AM
Effect of backward pull on the initial torque during cold stripe rolling
Celso Tadeu Bielskis and Agenor de Toledo Fleury
(BRASMETAL WAELZHOLZ), Ronald Lesley Plaut (EPUSP)
Noon Lunch
01:30 PM Invited lecture:
Roberto Crema - "The business is Being Human – Human Excellence and Quality of Life”
02:30 PM Technical Report: SKF
02:45 PM Technical Report: JOSUA CORTS
03:00 PM Technical Report: SAINT GOBAIN
03:15 PM Coffee break: Sponsored by MORGAN
TECHNICAL SESSION: COLD ROLLING
Directive Board
President: Adriano Scheid - CSN
Debate Moderator: Eduardo Côrtes de Castro - CSN
03:45 PM
Influence from process variables on the forward slip in the first roll stand of the cold stripe rolling mill at Cosipa
Carlos Thadeu de Ávila Pires, Karl Kristian Bagger, Mateus Alexandre da Silva, Mauricio de Freitas Giovannetti and Sergio Luiz Muratori (COSIPA)
04:15 PM
Effect from the variation of the soaking conditions on the mechanical properties of the IF material processed in the continuous annealing at Usiminas - Rodrigo Rocha de Meira, João Francisco Batista Pereira (USIMINAS), Ronaldo Antônio Neves Barbosa (UFMG)
04:45 PM
Effect from the Cr and Si addition on the mechanical properties of a cold-rolled multi-phase steel - Fábio Dian Murari, Ivan de Castro and Túlio Magno Füzessy de Melo (USIMINAS)
05:15 PM
Study on the “sticking” defect mechanism for the AISI 304 cold-rolled stainless steel, without prior annealing - Adão Adélcio Campos, Cleber Barros Cunha, Edson Hugo Rossi, Geovane Martins Castro, José Carlos Batista and José Sérgio Ferreira (ACESITA-AssociaTEd TO ARCELOR)
05:45 PM
Development of extra clean product process with critical dimensions
Francisco Gomes de Melo, José Valdir Amorim Dantas, Karl Kristian Bagger,
Lucio Rosa da Silva and Marcelo Magalhães Pereira (COSIPA)
06:15 PM
Quality assurance by evolving the cold stripe rolling mill process
at Cosipa - Mateus Alexandre da Silva, Carlos Thadeu de Ávila Pires,
Maurício de Freitas Giovannetti, Marcelo Magalhães Pereira and
Karl Kristian Bagger (COSIPA)
TECHNICAL SESSIONS
10.19.06
THURSDAY
PARANÁ ROOM
TECHNICAL SESSION: Equipment – InternaTional SESSION
Directive Board
President: Julio César Enge Raele - BARDELLA-TIMKEN
Debate Moderator: Carlos Frederico Rangel Xavier - CSN
08:30 AM
Adapting of existing hot strip mills to present-day market requirements
Stefan Berger, Detlef Ehlert, Peter Rainer (SMS DEMAG - AG)
09:00 AM
OMK FTSR plant the first thin slab casting and rolling plant in the world for api grades, arctic applications - Ruy Alvarenga, M. Fornasier, C. Piemonte and A. Pigani (DANIELI)
09:30 AM
Surface inspection-from innovation to production optimization
Uwe Knaak and Elisa Jannasch (PARSYTEC)
10:00 AM
New chromium-free pre-treatments for coil coating
Ron Weldon and Karl A. Korinek (HENKEL)
10:30 AM Coffee break: sponsored by MORGAN
11:00 AM
Sustainable development challenges for hot dip galvanizing plants
Pierre Jérome Borrel and Philippe Mouls (SIEMENS VAI)
11:30 AM
Siemens VAI´s fully integrated hot-strip mill for the production of
high-strength steel - Albert Angerbauer, Lawrence Gould,
Berta Haring and Thomas Kraxberger (SIEMENS VAI), Franz Reiter (MITTAL)
Noon
Most advanced cold rolling reversing mills for economical production and high strip quality - Rüdiger Holz and Klaus Grimm (SMS-DEMAG)
12:30 PM Lunch
TECHNICAL SESSION: Equipment – InternaTional SESSION
Directive Board
President: Ruy José Alvarenga - DANIELI
Moderador de Debate: Ronald Lesley Plaut - EPUSP
02:00 PM
Automatic online coil grading - an innovative software approach
Hans Peintinger, Friedrich Lücking and Elisa Jannasch (PARSYTEC)
02:30 PM
Design and performance of tandem cold-rolling mills with 6-high and
4-high technology - A. Seilinger, G. Nopp, G. Finstermann and
G. Djumlija (VOEST-ALPINE)
03:00 PM
Modeling and simulation of sendzimir mill shape control actuation sensitivities and capabilities envelope with applications to multivariable shape control
Mark E.Zipf, Craig K. Godwin, David R. Wisti (INTERGRATED INDUSTRIAL SYSTEMS)
03:30 PM
Compensation of irregular back-up roll eccentricities in 4-high and 6-high applications - Mark E. Zipf, Thomas G. Elwell and
Craig K. Godwin (INTEGRATED INDUSTRIAL SYSTEMS)
04:00 PM Coffee break: sponsored by MORGAN
04:30 PM
Tangshan: first coil rolled with power 6high technology
Stanislas Mauuary, Claude Bonaud, Jean Pierre Robinet, Olivier Germain
and Olivier Deschamps (VAI CLECIM)
05:00 PM
Pickling line for Hss product
Jacques Leroyer and Philippe Mouls (SIEMENS VAI)
05:30 PM
EVENT CLOSING WITH RAFFLE OF
GIVEAWAYS OFFERED BY THE SPONSORS
CURITIBA ROOM
TECHNICAL SESSION: HOT ROLLING
Directive Board
President: José Herbert Dolabela da Silveira - COSIPA
Debate Moderator: Francisco Coutinho Dornelas - CST-ARCELOR BRASIL
08:30 AM
Improving the width correction on the hot-rolled stripe tips at CST - ARCELOR BRASIL - José Fagundes Jr., Roberto de Oliveira Costa, Luciano Milanez Mazzi, Carlos Athico Prates and Robson Ferreira Vargas (CST-ARCELOR BRASIL)
09:00 AM
Improving the capping performance for hot-rolled stainless steel reels
Arísio de Abreu Barbosa, Geraldo Magela de Faria and
Willy Schuwarten Júnior (ACESITA-AssociaTED TO ARCELOR),
Paul Martin (VAI-CLECIM)
09:30 AM
Using oxy-fuel process in reheating and annealing furnaces to increase production and reduce fuel consumption – industrial technology & results Per Vesterberg, Ola Ritzén and Joachim von Schéele (LINDE AG), Gelson Rigobello (AGA BRASIL)
10:00 AM
Evaluating plate soaking based on the deformation energy calculation for the reduction process - Arísio de Abreu Barbosa, Geraldo Magela de Faria, Willy Schuwarten Júnior and José Sérgio Ferreira (ACESITA-AssociaTEd TO ARCELOR)
10:30 AM Coffee break: sponsored by MORGAN
11:00 AM
Developing special wear plates for the input guides in the LTQ finishing rolling mill at CSN - Otavio Henrique de Souza, Paulo Cezar Loures, Haroldo Reis de Oliveira, Nairo de Souza Machado and Gilmar Procópio Ramos (CSN)
11:30 AM
Optimizing the rolling production schedule by using simulation technology
Bruno Miessa de Barros and Alain de Norman et d’ Audenhove (BELGE ENGENHARIA)
Noon
Origen de defectos en alambrón y otros productos largos (Source of defects in wire rods and other long products) - Luis Reda, Daniela Cavaleri, Elena Brandaleze and Jorge Madías (IAS)
12:30 PM Lunch
TECHNICAL SESSION: HOT ROLLING
Directive Board
President: Sérgio Fontes - ARMCO
Moderador de Debate: Paulo Cézar Loures - CSN
02:00 PM
IF steel rolling evolution in the hot stripe rolling mill
at Cosipa - Pedro Segundo da Silva Vallim, Heli Lacerda Gomes, José Ricardo Peçanha Guia, Cleyton de Campos Filho, Marcos Roberto S. da Silva, José Herbert Dolabella da Silveira, Antonio Augusto Gorni and Mateus Alexandre da Silva (COSIPA)
02:30 PM
Developing the utilization of self-adhesive labels for identifying hot-rolled reels at CST - Caetano Nunes da Silva, Luciano Torres Sequeira, Júlio Cesar da Silva, Ralph Telles dos Anjos and José Augusto da Silva Alves (CST-ARCELOR BRASIL), Leonardo S. Correia (RR DONNELLEY MOORE)
03:00 PM
Developing a tri-dimensional simulation model for the reheating process in the LTQ’s WB2 furnace at Acesita - Luciano Lellis Miranda and Benjamin Fullin Júnior (ACESITA-AssociaTED TO ARCELOR), Márcio Ziviani (UFMG)
03:30 PM
Mathematical modeling of the thermal behavior in the decarburization process of silicon steels - Milton Martins da Silva (ACESITA-AssociaTED TO ARCELOR), Márcio Ziviani (UFMG)
04:00 PM Coffee break: sponsored by MORGAN
04:30 PM
Developing rolling practices aiming at increasing productivity with the consequent quality assurance of thick plate products at Cosipa
Aloísio Teixeira, Júlio Toshio Nakashima, Maurício Martins Pereira and Marco Antonio Nogueira Alves (COSIPA)
ARAUCÁRIA ROOM
TECHNICAL SESSION: COLD ROLLING
Directive Board
President: Ricardo do Carmo Fernandes - CBA
Debate Moderator: Gileno Antônio de Oliveira - USIMINAS
08:30 AM
Cold-rolled steel stripes used in part forming by the “fineblanking” stamping process - Antenor Ferreira Filho and Fabio Stagetti (BRASMETAL waelHolz)
09:00 AM
Comparing the stampability of niobium-stabilized ferritic stainless steel plates by two manufacturing routes - Roberto Bamenga Guida (ACESITA-AssociaTED TO ARCELOR), Paulo Roberto Cetlin (UFMG)
09:30 AM
Experimental determination of the limit curve for narrowing stamping (CLEE) by using pull and bulge-test assays - Valmir Dias Luiz (UNILESTE), Haroldo Béria Campos and Juan Carlos Campos Rubio (UFMG), Túlio Magno Füzessy de Melo (USIMINAS)
10:00 AM
Circle network engraving techniques on metallic samples, aiming at stampability studies - Marcos Domingos Xavier (SENAI / EPUSP), Ronald Lesley Plaut (EPUSP), Elcio de Sousa (SENAI), André Sereno Lopes (BRASMETAL waelHolz)
10:30 AM Coffee break: sponsored by MORGAN
11:00 AM
Study on the influence from cold finishing rolling on the mechanical properties of a low-carbon steel plate - André Sereno Lopes, Antenor Ferreira Filho and Cláudio Ronqui (BRASMETAL waelHolz)
11:30 AM
Evolution of the surface cleaning system for stripes processed in the continuous plate annealing line at CSN - Gabriel Godinho Alves and Cláudio Avelino Ramos Rodrigues (CSN), Roberto Teixeira Renó and Sebastião Vitor Baliza (QUAKER CHEMICAL)
Noon
Analysis of the particulate source in oil filters of the rolling mill # 4 at Acesita, which causes filtering and production efficiency loss
Wilian da Silva Labiapari, Gilvan José Coura, Cláudio Moreira de Alcântara, Clênio da Silva Santana, Cleber Barros Cunha, José Carlos Batista, Epifânio M.T. Souza, José Torres de Castro and Sandro Oliveira M. Lage (ACESITA AssociaTEd TO ARCELOR)
12:30 PM Lunch
TECHNICAL SESSION: COLD ROLLING
Directive Board
President: Luis Fernando Maffeis Martins - MANGELS
Moderador de Debate: Rômulo Mansur - CSN
02:00 PM
Analisis de vibraciones en el laminador en frio tandem de San Nicolas. Diagnostico y planes de accion (Analysis of vibrations in the tandem cold rolling mill at San Nicolas. Diagnosis and action plans)
Laurent Rubén and Carrara Jorge (SIDERAR)
02:30 PM
Study on the influence of hardening on the properties and formabilityof the CSN 4130 steel, used for producing packages - Marcelo Campos Pereira, Miguel Justino Ribeiro Barboza and Hugo Ricardo Zschommler Sandim (CSN)
03:00 PM
Influence from the Si content in the quantity and stability of austenite retained in multi-phase steel - Fernando de Souza Costa, Ivan de Castro and Túlio Magno Füzessy de Melo (USIMINAS)
03:30 PM
Optimizing the power and speed increase in the cold stripe rolling mill for silicon steels at Acesita - Carlos Lovato Neto, Enguelber Sant’Anna Stutz, Geraldo Magela Ferreira, Jadir Assis Barros, Júlio Antunes Evangelista, Reginaldo Cavalieri, Rogério Henrique Reis, Rone Silva Silveira, Ronne Ferreira Pires, Sergio Rolla Guimarães and Vicente Cordeiro de Faria (ACESITA-AssociaTED TO ARCELOR)
04:00 PM Coffee break: sponsored by MORGAN
04:30 PM
Disminución del defecto pegado em recocido en Siderar (Reduction of sticking defect in annealed products at Siderar)
Christian Cezanne and Pablo Seré (SIDERAR)
05:00 PM
Developing rolling strategy for flat steels up to 0.20 mm in the revertible single roll stand rolling mill 4-HI at CSN-PR - Alexandre Yukio Shigemori, Fernando Celso Kaminski and Carlos Frederico Rangel Xavier (CSN)
GENERAL INFORMATION
Registration can be made at:
1) The ABM/IAS associate condition is valid for the titular associate individual
category;
2) Employees from companies associated to ABM will receive additional
10% discount on the values informed;
3) Even when the work has been developed by many persons, only one can
enroll as lecturer;
4) College professors, M.Sc. or Ph.D. students shall forward statement
proving the titles mentioned via fax (55 11) 5044.4273,
attn. Margareth Nunes;
IAS: Instituto Argentino de Siderurgia
INCLUDED IN THE REGISTRATION FEE
Workshop: Certificate, attendance in technical sessions, special lectures, "show table", coffee breaks, lunches, social agenda (cocktail and dinner), technical visit to CSN and folder with the Workshop annals and supporting materials.
Course: Attendance certificate, coffee breaks, lunch, folder with didactic and supporting materials.
October 09, 2006, Monday.
After this date, the registration must be made at the event site.
Payment modes: via credit card or bank payment slip.
REGISTRATION AT THE EVENT SITE
• Payment in behalf of the company, via bank payment slip, only with
authorization in writing from the company.
• Junior associate: Must present ID card (RG) and statement from the
education institution, evidencing regular enrollment in the graduation
course
It is mandatory the presentation of identification document (with photo) in order to receive materials at the event site.
ABM is considered exempted from Income Tax, according to the Law No.. 9532, article 15º, of the Secretaria da Receita Federal (Internal Revenue Service). Therefore, no tax withholding will be made on the registration fees.
REGISTRATION CANCELLATION
Can be made up to 10/10/06, via e-mail:
After this date, only replacements will be accepted.
For payments already made, 80% of the value paid will be returned.
The absence of the attendant in the course/workshop will not imply the automatic registration cancellation.
FOR MORE INFORMATION ON REGISTRATION
Phone: (5511) 5536-4333 Extension 124 - Fax: (5511) 5044-4273
Margareth Nunes / margareth.nunes@abmbrasil.com.br
OBTAIN SAVINGS BY ASSOCIATING TO ABM
Annual 12-month fee from the effective association date.
Titular associate in Brazil............................................ R$... 180,00
Titular associate abroad............................................. US$... 160,00
Junior associate (individuals, graduation student,
maximum 25-year old, residing in Brazil).................... R$..... 50,00
REGISTRATION FOR COMPANIES
Refer to the option that best fits your company profile at www.abmbrasil.com.br/associacao
Associate to ABM and enjoy the benefits from this event.
Online - www.abmbrasil.com.br/associacao
Phone: (55 11) 5536.4333 - Extension 131 – Elisete Pezutto
E-mail: elisete@abmbrasil.com.br
• 10.16.06 – Monday
07:30 AM to 06:10 PM (Course - CSN/Araucária)
• 10.17.06 – Tuesday
08:15 AM to 07:00 PM (Workshop - Estação Embratel Convention Center)
• 10.18.06 – Wednesday
07:30 AM to 07:00 PM (Workshop - Estação Embratel Convention Center)
• 10.19.06 – Thursday
08:00 AM to 07:00 PM (Workshop - Estação Embratel Convention Center)
“TECNOLOGIA EM METALURGIA E MATERIAIS” MAGAZINE
The works published in the event annals will contest for additional publication in the “Tecnologia em Metalurgia e Materiais” magazine, to be published in 2007.
THE BEST WORKS FROM ABM ASSOCIATES,
PRESENTED IN THE WORKSHOP, WILL CONTEST FOR THE AWARDS BELOW:
ACESITA
Stainless steel production and utilization
COSIPA
Rolling and heat treatment of carbon steels
PRESIDENTE VARGAS (Sponsor: CSN)
Power applied to iron/steel works
CST
Quality and productivity
RECUPERAÇÃO DO VALOR ECONÔMICO DE RESÍDUOS METÁLICOS GERADOS NA SIDERURGIA (RECOVERY OF THE ECONOMICAL VALUE OF METALLIC WASTE GENERATED IN IRON/STEEL WORKS) (Sponsor: SOBREMETAL)
Metallic material recycling
LUIZ DUMONT VILLARES (Sponsor: AÇOS VILLARES)
Rolling, forging and heat treatment of special steels
AGÊNCIA DE TURISMO OFICIAL: ENJOY TURISMO
OFFICIAL-HOTELS
CATEGORY RATES - R$ CHeck in CHeck out
Apto. Single Apto. Duplo
GRANDE HOTEL RAYON - www.rayon.com.br
at 700m from Estação Embratel Convention Center Luxury 165,00 165,00 01: PM Noon
Rua Visconde de Nacar, 1424 - Centro
CROWNE PLAZA - www.crownecuritiba.com.br First class
at4,000m from Estação Embratel ConventionCenter Superior 145,00 165,00 02: PM Noon
Rua Pres. Carlos Cavalcante, 600 - Downtown
SLAVIERO ROCKFELLER - www.hotelslaviero.com.br
at 100m from Estação Embratel Convention Center First 129,00 144,00 02: PM Noon
Rua Rockfeller, 11 - Rebouças Class
FLAT TRANSAMÉRICA - www.transamericaflats.com.br Flat 100,00 120,00 Noon Noon
at 3,500m fromo Estação Embratel Convention Center First
Av. do Batel, 1732 - Batel Class
ROOCHELLE PARK HOTEL - www.roochelle.com.br Touristic
at 1,000m from Estação Embratel Convention Center Class 80,00 80,00 01:PM Noon
Rua Tibagi, 307 - Downtown
Rates include breakfast and do not include extra fees.
AIR TRANSPORTATION
The flight availability will be informed during the contact.
Air tickets with promotional tariffs and special discounts will be available upon inquiry for all the routes originated in the several Brazilian cities, with destination to Curitiba.
INFORMATION AND RESERVES DIRECTLY WITH ENJOY TURISMO
Rua Oscar Freire, 379 - conj.162. Cerq. César
01426-001 - São Paulo - SP - Brazil
Phone: (55 11) 3896-0322 - Fax: (55 11) 3086-2474
AGENDA FOR COMPANIONS AND OTHER SERVICES
Enjoy Turismo makes available private transfers from the airport to hotels and vice-versa. Call for information.
Departure: 09:00 AM and 02:00 PM. Duration: 04 hours.
City Tour, with stops in the major touristic attractions, such as: Botanical Garden, Ópera de Arame (Wire Opera) and Tanguá Park. Panoramic: Civic Center, Oscar Niemeyer Museum, Historic Sector, Rua das Flores and Rua 24 Horas.
Price per person: R$ 85,00 (minimum 02 persons)
PARANÁ BEACHES
Matinhos/Caiobá/Guaratuba
Departure train: 07:00 AM / Departure Graciosa: 09:00 AM
Transfer Hotel / Railway Station. Train tour through Serra do Mar to Morretes. Local Tour.
Lunch included (“Barreado” + Fish and Shrimp).
After lunch, tour by the Paraná seashore to know the major bathing locations: Matinhos, Caiobá and Guaratuba (Ferryboat cross). At end of afternoon, return to Curitiba.
Price by person via Graciosa: R$ 250,00 / via train R$ 300,00
SERRA DO MAR (SEA SIERRA)
Departure: 07:00 AM
Transfer Hotel to Railway Station. Tour by Serra do Mar, traveling by the Centennial Railway, crossing the exuberant Atlantic Forest to the town of Morretes. Tour by Antonina – Lunch included (“Barreado” + Fish and Shrimp).
After lunch, return to Curitiba via Graciosa Road in comfortable Vans.
Price per person via:
Touristic Train: R$ 220,00 Litorina: R$ 300,00 (minimum 02 persons)
Departure: 08:00 AM Duration: 06 hours.
Trip to the State Park of Vila Velha, located in the city of Ponta Grossa, where the tourists will visit the rocky formations that were formed in the Carboniferous Era (approximately 340 million years ago), also comprising Lagoa Dourada and Furnas (temporarily closed). Note. on Tuesdays, the park is closed to visitation.
Price per person: R$ 170,00
BUSINESS ROOM
Simultaneously with the Workshop, there will be an exhibition called “Show Table”, including products, services and technical literature from the sponsor companies, thus facilitating the technological-commercial interchange.
EVENT LOCATION
estação embratel convention center
Designed aiming at the harmonious integration with the architectural ensemble of a historic building – the old Railway Station of Curitiba, the Estação Embratel Convention Center provides 25,000 m2 of constructed area, distributed across three floors equipped with the facilities required for conducting any type of events.
It is capable of receiving up to 5,000 people in simultaneous events. Intelligence, flexibility and multi-functionality are the conceptual features of this enterprise.
TECHNICAL VISIT AGENDA
Date: 10.20.06 - (Friday)
Location: CSN - PR 423 Road, 5500 - Araucária - PR
07:45 AM
Bus departure from Estação Embratel Convention Center, Rua Rockfeller (Access by Boulevard at Shopping Estação)
08:45 AM
Welcome-coffee offered by CSN
09:00 AM
Lecture:
Romulo Mansur, General Unit Manager.
09:30 AM
Start of visits to production areas
09:30 AM
1st group
09:45 AM
2nd group
10:00 AM
3rd group
11:30 AM
End of visit in the CSN Auditorium
Clarification of questions
12:15 PM
Confraternization offered by CSN: typical Brazilian southern lunch at Chácara Panek - Capinzal - Araucária-PR
03:00 PM
Bus departure to Airport
04:00 PM
Bus arrival at the Airport
04:30 PM
Bus arrival at Curitiba downtown
Important:
1) Registration to the technical visit must be made at the event secretary.
2) We recommend that the visitors wear proper clothes, that is, long trousers and closed shoes, without long heels.
3) It is prohibited the utilization of photographic cameras and video equipment within the plant.
4) The places are limited to 100 visitors.
